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A
water jet cutter is a tool capable of slicing into metal or
other materials using a jet of water at high velocity and
pressure, or a mixture of water and an abrasive substance.
The process is essentially the same as water erosion found
in nature but accelerated and concentrated by orders of
magnitude. It is often used during fabrication or
manufacture of parts for machinery and other devices. It has
found applications in a diverse number of industries from
mining to aerospace where it is used for operations such as
cutting, shaping, carving, and reaming.
Operation
The cutter is commonly connected to a high-pressure water
pump (a local water main does not supply sufficient
pressure) where the water is then ejected out of the nozzle,
cutting through the material by bombarding it with the
stream of high-speed water. Additives in the form of
suspended grit or other abrasives, such as garnet and
aluminum oxide, can assist in this process. Because the
nature of the cutting stream can be easily modified, water
jets can be used to cut materials as diverse as fish sticks
and titanium. There are few materials that can't be
effectively cut with a water jet cutter; one of these is
tempered glass which shatters when cut, regardless of the
cutting technology used. Certain ceramics are also resistant
to water jet cutting. Water jet cuts are not typically
limited by the thickness of the material, and are capable of
cutting materials over twelve inches thick
Benefits
An important benefit of the water jet cutter is the ability
to cut material without interfering with the material's
inherent structure as there is no "heat affected zone" or
HAZ. Minimizing the effects of heat allows metals to be cut
without harming or changing intrinsic properties.
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